Customized Wire Harnesses – The Materials To Choose

People prefer everything to be customized as per their preferences today, so much so that professional companies want to customize their wires that need to be installed into their applications. If you are one such company looking to order a customized wire or wire harness, you should get in touch with professional wire harness manufacturers from India , one like Miracle Electronics, who have enough experience of manufacturing all kinds of simple and complicated wire harnesses for different industrial sectors. And, when you do so, you should also be sure on your part, about what all you want to include in your product. There are various components that are teamed up to make a wire harness; and you must be sure about the choice of each one of these. And, in order to make the right choice, you must first understand all the environmental conditions and other factors that your wire harness or application will be subject to. Will the environment be highly humid or extremely hot? Will the product have to bear excessive pressure or abrasion? After you understand the requirements completely, you will be in a better position to make the right choice. Here is a complete list of all the components that you need to consider while planning up a customized wire harness; and each one comes with a list of the various options available.
Conductor
Conductor is the very important material in a wire harness that allows the flow of an electrical current in one or more directions within the wire. The most common material used is copper, but there are many other options like nickel, silver, tin, and aluminum too.

Copper has low thermal expansion and high conductivity, available at a very reasonable price.

Nickel is very reliable in every kind of condition like low temperature, high temperature, high humidity, and acidic.

Silver is very conductive, and very expensive too.

Tin is easily solderable, but has moderate conducting ability

Aluminum is very light in weight and cheap, but it is the least conductive.

Stranding
Just as much as choosing the wire material is important, equally important is choosing the type in which the wires need to be stranded.

Bunching – The strands are twisted together with no arrangement.

Concentric stranding – A central wire is surrounded by a layer of wires, which is hen surrounded by another layer of wires, twisting in the opposite direction.

Unilay stranding – The strands are arranged in a circular pattern, with different layers twisted in the same direction.

Rope lay stranding – A concentric arrangement, with groups of wires laid one over the other to form a rope type figure.

Insulation and jacketing
Insulation is a covering that protects the conductor against any kind of current leakage. Also, any incoming physical abuse can be prevented with the help of insulation....