State-of-the-art plant for post-consumer plastic waste sorting and advanced mechanical recycling opens in Germany

Polypropylene bales. Sorting technologies manufacturer TOMRA and chemicals firm Borealis announced in January the operational start of their advanced mechanical recycling demo plant in Lahnstein, Germany, the result of a partnership that marries chemistry with technology to deliver “unsurpassed results”
“This plant is just the beginning of what’s possible when key players in the value chain come together to make a truly significant impact in the market,” said Volker Rehrmann, Executive Vice President and Head of Circular Economy at TOMRA. “Having just launched the new Circular Economy Division, it is clear what a large role waste management and pivotal projects like this have on moving towards a sustainable future. We are proud to have initiated one of the most advanced mechanical recycling plants when it comes to post-consumer polymer waste. This will become an important enabler as we accelerate the transformation to a circular economy in the years to come, and we are excited to be a part of this pioneering project.”
“This plant embodies the principles of the EverMinds platform founded by Borealis, which seeks to innovate plastics circularity through collaboration,” said Lucrèce Foufopoulos, Borealis Executive Vice President Polyolefins, Innovation & Technology and Circular Economy Solutions. “Offering brand owners and converters top quality recycled material, suitable for use in highly demanding applications is Borealis’ latest contribution to a more circular economy of plastics. Life demands progress, and through collaboration we re-invent for more sustainable living.”
Operation of the plant is a joint enterprise between TOMRA, Borealis and Zimmerman. Borealis is responsible for the plant’s commercial success and contributes its expertise and knowledge in innovation, recycling and compounding. Likewise, TOMRA contributes as a provider of technology-led solutions and brings its proven expertise, established process and market knowledge which, in turn, enable the circular economy through advanced collection and sorting systems. Zimmerman is a waste management company with experience in sorting multiple types of waste, including plastics, and is responsible for successful plant operations and product quality.
The state-of-the-art plant processes both rigid and flexible plastic waste from households. And unlike many current recycling plants, it will produce the advanced solutions necessary for use in high-demanding plastic applications in various industries, including automotive and consumer products. With high purity, low odour, high product consistency and light colour fractions, these Borcycle M grade recycled polymers will meet customer quality requirements across the value chain.
Polypropylene flakes. The purpose of this demo plant is to generate material for brand owners and converters to qualify, validate and prove fit for use in their highly demanding applications....