A Guide for Air Compressor Maintenance
An industrial air compressor makes for significant investment for any company and is key to ensuring your operations continue to run efficiently and in a productive manner. Top on your annual list of maintenance tasks should be to keep the air amplifiers in peak operating condition.
As luck would have it, air compressors don’t require a lot, in terms of finances or maintenance resources for you to keep them operational. However, taking it upon yourself to conduct routine adjustments, checks, cleanings, and tests will help in keeping the gas and air compressors in good condition. Benefits you stand to gain will include:
Operator Safety: Confirming the compressor filters are clean and that its numerous parts are clean and well-lubricated serves to reduce vibration and heat. It also ensures the compressor will not malfunction and injure its operators.
Maximum Uptime: Preventive and scheduled maintenance activities are meant to reduce its operating downtime. This means the facility will continue to hum along as usual as it takes part in income-generating tasks.
Longer Life: There’s no cheaper insurance policy than proper maintenance of your air compressor. Willingly spending a small amount each month assists to mitigate against catastrophic failures in the future which may cost a tidy sum in replacement and repair costs.
Energy Efficiency: A properly tuned air amplifier is an efficient industrial air compressor. The compressor won’t need much energy for it to carry out its functions. The money you save can go towards building your operations.
Maintenance Tips for Air Amplifiers
Filtration: Protects Against Contaminants
Every lungful of air you breathe in contains millions of tiny dirt particles. The mucus and cilia membranes in your nose are tasked with ensuring the dust particles don’t go into areas where they may cause harm. On the other hand, the contaminants present in ambient air tend to become problematic when dealing with compressed air.
Abrasive solids, water vapor, and other harmful items get tightly squeezed to create masses capable of causing valves to malfunction, obstruct lines, and cause harm to air compressors. The amplifiers are also capable of releasing unhealthy bits and unleashing oils into the airstream.
If they are not properly checked, the internal pollutants and the atmospheric pollutants can greatly hamper the efficiency of the air compressor. With time, they may cause premature parts replacement and increased energy consumption. As such, there’s a need to remove them from the compressed air during and before use.
Inlet Filter Cartridges: Weekly cleaning of the inlet filters following the recommendations provided by the manufacturer helps to enhance efficiency.
Air Line Filters: They serve as obstacle courses and assists in trapping aerosols and vapors.
Drain Traps: Drains...
